MAJOR ACTIVITIES
NEW PROJECT PLANNING AND IMPLEMENTATION

1) Biodegradable – Compostable polymer compounding (based on thermoplastic starch or TPS, PBAT, PLA, PBS, PBSA, PHAs), extrusion blown films (carry bags, shopping bags, packing of fruits & vegetables, agricultural films), coating on paper for disposable tableware (cups, glass, plates, bowls), extrusion of sheet for thermoformed containers, plates , trays etc.
2) Biobased Chemicals / Polymers / Additives e.g. biobased PBS, biobased thermoset resins, biobased plasticizers (castor oil based) for flexible PVC
3) Compostable Polymers like PBAT / PBS / PBSA / PBST – project feasibility study, project planning, sourcing & finalizing technology providers, sourcing of plant & equipment - EPC contractors, sourcing of raw materials, partial indigenization of technology etc.
4) Post-consumer Recycled PET resin for food contact applications (US FDA & European EFSA approved) for new PET bottles, packaging films, extruded sheet for thermoformed packaging
5) Post-consumer Recycled HDPE / PP / LDPE for food contact applications (US FDA & European EFSA approved) for new containers, packaging films etc.
6) Recycling of waste PET Bottles into value-added products (strapping tapes, rigid clear sheet for packaging, non-food contact bottle grade resin pellets)
7) Re-generated Polyester Staple Fiber (R – PSF) from waste PET bottles
8) Re-generated Polyester Filament Yarn (POY) & Drawn Textured Yarn (DTY) from waste PET bottles
9) Recycling of thermoplastics (PE, PP, PVC) and engineering plastics (Nylon, ABS) Recycling of thermoset plastics like PMMA to produce MMA monomers
10) Recycling of end-of-life Tyres into Reclaimed Rubber
11) Synthetic reclaimed rubber (Butyl, EPDM, NBR etc.)
12) Cryogenic grinding of rubber to produce micronized (100 to 300 mesh particle size) powder
13) Wood Plastic Composite products (board for furniture cabinets, door board, door frame, wall panels, extruded profiles etc.)
14) Natural fiber polymer composites (e.g. rice husk or bagasse fiber PVC composite, waste Tetra Pak HDPE composite, bamboo fiber PP composite)
15) Multilayer extruded polyolefin blown films used in flexible packaging
16) Multilayer U-PVC roofing sheet, wall panels, sidings etc.
17) C-PVC pipes & fittings / U-PVC Pipes & fittings
18) Rigid PVC extruded profiles & pipes
19) BOPP packaging films
20) Multilayer laminated packaging films
21) Foamed / Cellular thermoplastic products
22) Specialty Thermoplastic & Polymer Products
23) Cross-ply Automotive Tyre & Tube
24) Bicycle Tyre & Tube
25) EVA Hollow Coil Mattress core and cushion material
26) Synthetic Paper / Synthetic Marble
27) Automotive and Railway components
28) Latex Thread, Bladder for inflated Balls
29) Tyre Re-treading material (Pre- cured & Hot tread)
30) Re-treading of Mining tyres (Earthmover, Dumpers etc.), OTR tyres.
31) Industrial & Printing Rubber Roller
32) TPE / TPO / TPV based products

SELECTION & SOURCING OF PLANT & MACHINERY
DETAIL ENGINEERING DESIGN & LAYOUT
PRODUCTION TECHNOLOGY & KNOW-HOW
PROJECT ECONOMICS AND PAYBACK PERIOD
TECHNICAL MANPOWER
MARKET INTELLIGENCE & TARGET MARKET SEGMENTS
QUALITY CONTROL & TESTIN

MARKET STUDY AND TECHNOLOGY
  • Market Study (plastics, rubber, composites, recycling, chemical additives etc.)
  • Market Intelligence
  • Demand - Supply Study
  • Demand and Price Forecasting
  • Technology Sourcing and Indigenization
  • Technology Identification, Selection and Absorption
  • Identification of Joint Venture partners in India
  • Product sourcing
TECHNICAL CONSULTANCY FOR
  • Biodegradable & Compostable Plastics
  • Recycling of Plastics for food contact applications
  • Biobased polymers, chemicals & additives
  • Recycling of rubber
  • Elastomer products
  • Thermoplastics products
  • New Product Development
  • Quality Control and Testing
  • Reverse Engineering
  • Product Failure and Defect Analysis
  • Compound Formulation
  • Processing Know-how
  • Contract Research and Testing
  • Expert Opinion
TRAINING AND EDUCATION
  • Recycling of Plastics (PET, HDPE, PP, LDPE, Nylon, ABS)
  • Bioplastics, Biodegradable Plastics , Compostable Plastics
  • Training & Education on rubber & polymer chemistry, processing technology, quality control & testing, recycling etc.
  • Skill Development programmes
  • Organizing Technical Seminar’s and Workshop
  • Involvement in joint projects with R&D organizations, Educational Institutions, Private Laboratories etc.
TECHNO ECONOMIC PROJECT REPORTS

The techno economic project reports and market study reports are available readily or at a short notice against payment. These updated reports provide a realistic picture of the project and will enable client to understand different aspects of the project in detail including technical / market / economic feasibility. These reports will enable client to approach banks for project finance and government departments for statutory clearances.

1) Reclaimed Rubber from waste tyres
2) Recycled Polyester Staple Fiber from waste PET bottles
3) Wood PVC composite extruded furniture board & sheet
4) Wood PVC composite extruded door frame
5) Wood PVC composite extruded door board
6) Three layer co-extruded polyolefin blown film
7) Recycling of waste PET bottles into food contact PET resin for different applications
8) PET rigid clear sheet for thermoformed packaging from waste PET bottle flakes
9) PET Strapping Tape from waste PET bottle flakes
10) PVC Rice Husk composite extruded sheet and profiles
11) Wood flour HDPE composite extruded profiles for pallets
12) Bamboo fiber PP composite extruded profiles
13) Five layer co-extruded blown film with Nylon / EVOH barrier layers
14) Automotive tyres and tubes (cross-ply) Truck, LCV, Motorcycle, Scooter, Three Wheeler
15) Cycle & Rickshaw tyres & tubes
16) Rubber Covered Rollers for industrial applications and printing
17) Manufacture of new OTR tyres / Re-treading of used OTR tyres
18) Indian Rubber Additives Scenario (2017)
19) Indian Rubber and Plastic Market Scenario
20) Rubber & Commodity Plastic Price Forecasting (India)
21) Indian Engineering Plastics Scenario (e.g. ABS, Nylon, PMMA, PBT etc.)
22) Manufacture of Conveyor Belting
23) Industrial Rubber Roller (for Paper , Steel , Vinyl ,Printing industry )
24) Waste Tyre Pyrolysis
25) Natural Rubber Latex Thread and Foam Mattress
26) Pre-cured Retreading Material
27) C-PVC Pipes & Fittings / U-PVC Pipes & Fittings

Export of Machinery, Equipment & Materials
EQUIPMENT & MATERIALS FOR TYRE INDUSTRY
  • Tyre Building Drum (auto collapsible, segmented)
  • Pneumatic Tyre Mould (bias tyre) for OTR, Truck, Light Truck, Motorcycle, Scooter
  • Mould for Tube, Airbag, Bladder, Flap, Pre-cured Tyre Tread.
  • Nylon Tyre Cord Fabric, Nylon Chafer Fabric
  • Tyre Re-treading Compound / Masterbatch (Hot & Cold)
  • Tyre Tread and Tube Extrusion Line, Bead Building Line
  • Bag-O-Matic (BOM) Tyre curing press, Inner Tube curing press
  • BOM Hydraulic 4 Cavity Tyre Curing Press - 28 inch, 32 inch, and 36 inch with Hydraulic system.
  • Cycle Tyre Press (Multi daylight) / Cycle Tube Press (Single daylight)
  • Agricultural Radial Tyre Building Machine (Stage 1 and 2)
COMPLETE PLANT & MACHINERY
  • Biodegradable plastic twin screw extruder compounding
  • Reclaimed rubber production line from end-of-life tyres
  • Scrap Tyre Pyrolysis plant to produce Furnace Oil
  • Wood Plastic Composite (WPC) - Profile, Sheet, Foamed Celuka Board etc.
  • Waste PET Bottles to Re-generated Polyester Staple Fiber (PSF)
  • Tyre Re-treading material (Pre-cured & Hot)
  • Conveyor belt – (Nylon, Polyester, Steel reinforced)
  • Natural & Butyl Latex based Bladders for play balls
  • 3 Layer Co-extruded U-PVC Roofing Sheets
  • CPVC pipes & fittings
RUBBER PROCESSING MACHINERY
  • Two Roll Mixing Mill - Unidrive Type - Sizes 22 inch X 60 inch, 26 inch X 84 inch
  • Internal Mixer with Tangential Rotors - 50, 75, 100, 160 and 270 Liter
  • Four Roll Calander along with complete line.
  • Cold Feed Pin Barrel Extruder- Simple & Duplex 6, 8 & 10 inches.
  • Auto Weighing and Feeding System for Internal Mixer
  • Hydraulic Press for compression molding
  • Vulcanizer (Autoclave).
  • Hydraulic Press for compression moulding Pre-cure Tire Tread
  • Rotocure
QUALITY CONTROL & TESTING EQUIPMENT
  • Oscillating Disc Rheometer (ODR).
  • Moving Die Rheometer (MDR).
  • Mooney Viscometer.
  • Carbon Black Dispersion Apparatus.
  • Computerized UTM
  • Ozone Tester.
  • Tyre Plunger Tester

Standard laboratory testing instruments like Computerized & Mechanical Tensile Tester, Goodrich Flexo-meter, De-Mattia Flex Tester, Ross Flex Tester, DIN Abrasion Tester, Multi-Cell Ageing Oven, Tension / Compression Set, IRHD & Shore 'A' tester, Grips & Fixtures, Specimen cutting dies & moulds, Laboratory Mixing mill & molding Press etc.

SPECIAL POLYMERS & CHEMICALS LIKE
  • Chlorinated Polyethylene – Elastomer Grade
  • Chlorosulphonated Polyethylene (equivalent to Hypalon)
  • Fluoro-elastomer (equivalent to Viton)
  • Silane Coupling Agent (equivalent to Si-69)
  • Thermoplastic Vulcanizates - TPV (equivalent to Santoprene)
  • Nano-meter particle size reinforcing fillers like superfine Calcium Carbonate for use in plastics, rubber and latex.

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